The advantages of Sollant's 10hp screw type air compressor

Air compressors provide solutions in different facilities by driving pneumatic tools to accomplish various tasks. They are mostly used in an industrial setting but are available in different sizes and models; each made for specific performance. When buying a screw type air compressor, what you need is to consider your compressed air needs.

The screw air compressor is reliable, productive, and efficient. It has two rotors with external helical screws that enable it to produce compressed air. The rotors are in stators containing two cylinders. Compressed air is produced through the displacement mechanism in the rotary screw air compressor.

They come in handy in facilities that require any amount of HP, including where a 10 hp rotary screw air compressor is needed. Due to its ability to come with the needed HP power for various applications, screw compressors remain the most common compressors for diverse operations.

Given the various screw compressors available in the market, buyers have to compare and evaluate several of them until they find one that meets their needs. Other factors to consider are maintenance costs and the performance of the machine.

You can look at the robust features of each screw type air compressor to find the one that meets your needs. Here are some guiding tips you can consider.

• Moving Parts

Older models of air compressors tend to have many parts rotating or sliding against each other. Unfortunately, these compressors are less powerful, unlike the current machines that have fewer spinning parts.

When selecting a high-performance 10 hp rotary screw air compressor, look out for the following features because it is an indication that their productivity is high.

• Maintenance cost

When buying a compressor, most investors are concerned about the screw type air compressor prices and forget to learn about the maintenance costs of the machine. When you start using the compressor, you will realize you need to replace some parts from time to time.

The rotary screw compressors can work for more than a decade without requiring new spare parts, making it inexpensive to maintain. However, it may be serviced regularly to ensure it runs smoothly

• Quiet Machines

Some compressors are loud when working, making your facility noisy because the ground vibrates, and the staff workers have to wear earplugs. The rotary screw compressor hardly makes noise, and you can use it in an enclosed space or outdoors.

So, when you choose to buy a screw type air compressor for sale, you are assured of low noise. You can also add other features to ensure the noise level is lowered to the minimum.

• Safe and Reliable

Rotary screw compressors are powerful and can run for many hours without developing a mechanical failure. Screw type air compressor manufacturers in India are some of the units you can easily buy for commercial or home use.

These machines can deliver compressed air continuously and do not expose workers to any or accident risks.

• Resilient Features
The rotary screw compressors are built to last. They can withstand high temperatures and other harsh environment exposure without breaking down. This makes them an ideal choice if you will be working in remote areas where the weather may be too hot.

• High performance

This compressor is very powerful and produces more energy than any other type of compressor machine. Since the air is ready, they can provide more power at a faster rate more than a machine that has limited resources.

• Low-Cost Maintenance

The best screw type air compressor for your application will not require repair frequently. In general, a screw air compressor is made of durable parts and will last for years. Besides, these machines have fewer parts compared to other types of rotary air compressors. This reduces the rate of wear and tear, which means less maintenance and replacement of tools.

• Low noise

A noisy working environment is the worst. These compressors are quiet and will not disturb other people working near your business. Industrial investors with small spaces prefer these types of compressors due to their low noise.

• Energy Efficient

The screw air compressor 10hp requires less power to run and will produce minimal heat. Compared to other types of compressors, all screw compressors conserve energy.

• Less oil Consumption

The rotary screw compressors that require oil lubrication do not consume much oil; they have very little need for oil. You can also get an oil-free screw compressor, which means no need to change the oil.

• Durable

These compressors will serve you for many years before you have to replace the part or even with a new air compressor. The performance does not reduce over time, and you will never have to worry about unexpected costly repairs.

A screw type air compressor working in an industrial setting or any facility comes with numerous advantages. One of them is durability because it’s created for heavy operations. But, this unit has its limit and must be serviced on time.

The machine must be inspected periodically to enable it to perform well and prolong its life expectancy. Here are some internal components that need regular inspections.

1. Air-ends

Among all the internal components of a 10 hp screw air compressor for sale, the air end is essential. An air end can function up to 40,000 hours without the need for replacement or servicing.

However, regular inspection is important because it is easily damaged by things such as dirty fluid, contamination, and extreme heat. Here are some of the things that must be in the air end of a screw-type air compressor in Sri Lanka.

• Overheating
The air end of a 10 hp rotary screw air compressor can withstand a big share of heat, but sometimes, an air compressor produces extreme heat. You should have the heat levels monitored because once it goes beyond the normal threshold, the air ends get damaged by high temperatures.

• Improper Lubrication
Lack of enough lubrication can cause the air ends to wear out. The internal components move around, and friction can cause problems such as overheating, leading to major issues in your air compressor.

• Condensation
Every 10 hp rotary screw compressor must have a sufficient way to draining moisture that condenses as it compresses air. If your unit uses a drip tray, be sure to drain it on time. Failure to remove the condensed moisture leads to damage of different parts, including the air ends.

• Corrosion
When corrosion develops, the air end and other internal components are affected. This happens due to poor maintenance because it’s a problem that can be spotted on time and repaired.

• Over-Pressure
Sometimes an air compressor exerts a high amount of pressure and leads to loss of normal functioning ability. It makes the air end overexerts when the compressor overexerts due to poor lubrication.

• Incorrect setting
Incorrect control adjustments lead to wear and tear of the air end in a10 hp rotary screw compressor. But, a technician will identify any improper settings and correct them on time.

• Oil Leaks
Oil leaks cause wastage of fuel and lead to mechanical problems in the long run. Any signs of oil leakage should be checked by a professional technician.

• Bearing Noise
Airends bearings should not produce unusual vibrations and noises. If you sense anything like that, it is a sign that internal mechanisms need to be checked. Also, look for any oil leaks around the bearings or have them checked if you notice something out of the ordinary.

2. Drive Train

The drive train in a screw-type air compressor in Sri Lankaguides how internal mechanisms function. However, it must be properly aligned properly to enable optimum consistency. Poor alignment causes stress that leads to failure of the motor bearings and also affects the air end.

A worn-out will also cause problems if it’s frayed. It cannot provide sufficient tension. Always lookout for signs of wear and tear or fraying in the . But, the best way to ensure its operating properly is to have it checked at least once per month.

3. Motor
The motor is the main component of a screw type air compressor. You need to ensure it gets sufficient air and avoid overloading it at all costs. Besides, have the bearings lubricated as required. This prevents unnecessary friction that can cause overheating or overwork for the rotary screw compressor 10 hp.

If your air compressor is working in a cold environment, you should have hardened grease inspected. This prevents the internal parts from moving smoothly. On the other hand, melted grease can make the lubricant lose viscosity.

Besides, the use of the wrong grease affects your unit as every air compressor has the recommended oil grade. You should also not mix oils or over grease the moor bearings. It can ruin their movement and contaminate your end product.

4. Filters
Apart from the oil and air separator, a 10 hp rotary screw air compressor has two filters. They are the air filter and oil filter. Each of them must be inspected regularly to ensure they filter effectively. The best thing is that a filter can last for 2,000 hours, but must be inspected after every 1,000 hours. By ensuring proper filter maintenance, you avoid the following problem:

• Airend
Failing to wash dirty filters can affect the air end since the dirt will clog the filter and prevent air from passing. Apart from causing mechanical problems, it lowers the quality of your compressed air and causes problems because the compressor lacks proper ventilation.

• Component contamination
When the filters fail to work, unfiltered air and oil spread to various parts of the screw air compressor in India. This leads to problems as the dust and oil particles find their way on the surface of various internal components.

• Oil Contamination
Oil contamination occurs due to poor filtration. It lowers the effectiveness of the lubrication and renders your air compressor vulnerable to malfunctions.

• System Overheating

Lack of proper inlet filtration causes the system to overheat. Air bound particles accumulate and make the 10 hp screw compressor with dryer hot, but the problem can be prevented by having the unit checked regularly.

• Low air quality
When filters stop working sufficiently, the results are damaging to the machine and its end-product. This not only causes an imminent breakdown of the air compressor but also lowers the quality of the compressed air.

The screw air compressor 10hp ends up providing pressurized air contaminated with , dust, and oil. If not rectified, dirty filters can render your expensive screw air compressor useless.